Why FluidForming Is the Future of Aviation and Aerospace Metal Forming
In the aerospace and aviation industries, precision, innovation, and efficiency are leading considerations. As manufacturers and engineers seek advanced solutions to meet these demands, FluidForming Americas' revolutionary sheet metal forming process is a game-changer.
Combining unparalleled accuracy with rapid prototyping capabilities, FluidForming hydroforming is redefining what's possible in aerospace manufacturing.
Made in America: Strengthening Domestic Aerospace Manufacturing
Operating out of Hartsville, Tennessee, FluidForming Americas is committed to bolstering domestic aerospace sheet metal hydroforming and manufacturing. By producing components in the U.S., companies can avoid tariffs, reduce supply chain vulnerabilities, and support the American economy. This approach aligns with the growing trend of reshoring, where manufacturers bring production back to the U.S. to enhance quality control and reduce lead times.
Engineer-led Part Optimization: Helping Manufacturers and Contractors Achieve More
Our engineering team works directly with manufacturers, prime contractors, and subcontractors to optimize parts. We use finite element analysis to improve part performance. Expect detailed simulations of progressive stamping, deep drawing, springback simulations, insights into all stamping process operations, and more.
Unmatched Precision: Achieving 99.996% Accuracy and Repeatability
FluidForming's process boasts a Six Sigma first-pass yield rate of 99.996%, setting a new standard in the industry. This level of precision ensures consistent part quality, minimizing defects and reducing the need for costly rework. The bladder-free technology and high forming pressures contribute to this exceptional accuracy, making it ideal for industries where precision is critical.
Rapid Prototyping: Accelerating Aerospace Innovation
In the competitive aerospace sector, speed is crucial. FluidForming enables rapid prototyping, allowing manufacturers to move from design to production in as little as three days. The use of 3D-printed tooling reduces costs by up to 50%, facilitating quick iterations and faster product development cycles. This agility is invaluable for companies aiming to stay ahead in innovation.
Cost-Effective Production: Ideal for Low- to Medium-Volume Runs
Traditional metal forming methods often require significant investment in tooling, making them less viable for low- to medium-volume production. FluidForming's single-die process reduces tooling costs by up to 90%. This cost-effectiveness, combined with the ability to produce complex parts, makes it an excellent choice for manufacturers with smaller production runs or specialized components.
Complex Part Manufacturing: Expanding Design Possibilities
The high forming pressures achieved by FluidForming's technology allow for the creation of intricate and complex parts that were previously challenging or impossible to manufacture. This capability opens new avenues for design innovation, enabling manufacturers to produce components with enhanced functionality and aesthetic appeal.
Sustainability: Reducing Environmental Impact
Sustainability is increasingly important in manufacturing. FluidForming's process minimizes material waste and eliminates the need for harmful lubricants and chemicals. By using recycled water as the forming force, the process is not only efficient but also environmentally friendly, helping companies achieve their sustainability goals.
FluidForming Americas offer an advanced metal forming process that checks the precision, speed, flexibility, and sustainability requirements of the aviation and aerospace industry. Its alignment with the reshoring movement and commitment to American manufacturing further enhance its appeal. For aerospace manufacturers seeking to innovate and compete in a dynamic market, FluidForming provides the tools and capabilities to succeed.
Contact us today to learn more about our precision forming solutions for the aerospace industry. Or, give us a call at 1-800-407-3545.
FluidForming Americas, Inc. is a member of the Precision Metal Forming Association and is AS9100 Rev D, ISO 9001:2015 certified. ITAR registered.