2025 was a remarkable year for innovation, education, and leadership in precision sheet metal forming. From pioneering sustainable manufacturing strategies to redefining rapid prototyping and product development for innovators and engineers FluidForming Americas delivered industry-shaping insights — and components — all year long.
As our team looks forward to 2026, we’re doubling down on what matters most to our customers.
Before we put our saddles up for the year, we rounded up the top FluidForming Americas blogs of 2025 — these are the blue-ribbon winners that shaped the future of metal forming, while offering a peek into the trends and opportunities that will drive success for our manufacturing partners in 2026.
#1 Precision Metal Forming for HVAC: Sustainability Meets High Performance
In January 2025, we kicked off the year with a deep dive into the role of precision hydroforming in the HVAC industry. Our piece on environmentally friendly manufacturing explained how precision-formed fan blades, heat exchangers, valves, and housings not only improve system performance but also reduce carbon footprint and energy use.
Key takeaway: Precision hydroforming isn’t just about accuracy — it’s about aligning advanced manufacturing with sustainability goals and innovation, helping HVAC brands maximize efficiency.
Looking ahead: In 2026, we expect even more demand for efficient and cost-effective metal forming solutions, with HVAC manufacturers prioritizing lighter, stronger, and more energy-efficient component designs that boost their bottom line.
#2 Precision Metal Forming Manufacturing Solutions — Redefining the Industry
Our February blog highlights the key ways in which Fluidforming is different from conventional metal forming. In a nutshell, we turn common pitfalls — high tooling costs, material limitations, long lead times, and inconsistent quality — into our greatest strengths.
Key takeaway: With FluidFormring, our customers can enjoy:
- Uniform, high-pressure pressure distribution that creates higher-quality parts with fewer defects.
- Finite Element Analysis (FEA) accelerates and optimizes product development.
- Bladder-free hydroforming cuts tooling expenses and shortens lead times.
Looking ahead: This article resonated and we took note. Engineers and manufacturers want better outcomes with less risk, especially when launching new products or reworking legacy applications. In 2026, we’re anticipating greater adoption of data-driven forming workflows (like FEA + real-time feedback), enabling tighter integration between design and production.
#3 Made in America: Commitment to Quality, Speed, and Supply Chain Resilience
Our April highlight on reshoring and “Made in America” reinforced that domestic manufacturing isn’t just patriotic — it’s smart business and great for our community. With global trade volatility and supply chain disruptions, and uncertainty, a localized precision forming strategy gives manufacturers stability, lower costs, and peace of mind.
Key takeaway: A strong domestic footprint keeps industries like aerospace, automotive, HVAC, and medical competitive and resilient.
Looking forward: 2026 will see continued focus on supply chain agility, with reshoring and nearshoring strategies becoming central to risk mitigation and customer satisfaction.
#5 FluidForming Is the Future of Aerospace Metal Forming
A May 2025 article put the spotlight on aerospace, aviation, and defense — some of our most innovation-intensive sectors. We detailed how our reinvention of hydroforming enables lightweight, high-strength components with extraordinary geometric complexity.
Key takeaways:
- Exceptional accuracy and repeatability.
- Rapid prototyping that shortens design cycles.
- Cost-effective production for low- to mid-volume runs.
Looking forward: Based proudly in Tennessee, FluidForming Americas offer an advanced metal forming process that checks the precision, speed, flexibility, and sustainability requirements of the aviation and aerospace industry. For aerospace manufacturers seeking to innovate and compete in a dynamic market, FluidForming is a domestic partner that provides the tools and capabilities to succeed.
#5 Navigating Product Development: From Concept to Reality
From ideation to prototyping to production, our July 2025 post walked through the strategic steps manufacturers should take to maximize efficiency and minimize risk. First we develop, optimize and validate. Then we form.
Key Takeaways: Strong collaboration between designers and manufacturers, coupled with advanced forming methods like hydroforming and simulation tools, yields better outcomes faster. And more cost-effectively,
Looking forward: In 2026, cross-disciplinary workflows — where design, simulation, and manufacturing feedback loops operate seamlessly — will become the norm.
#6 Perfecting Specialized Components like ASME Tank Heads
ASME Tank heads were the sleeper hit for FluidForming is 2025. From September’s overview to December’s deep dive, our SEO gurus told us to keep the content coming
Key Takeaways: Precision hydroforming eliminates limitations imposed by traditional tooling, enabling parts once considered too complex — or too costly — to produce with accuracy.
Looking forward: We hope to see a much wider adoption of FluidForming for mission-critical components across industries like energy storage, pressure vessels, and industrial gas systems.
#7 News, Recognition, and Industry Leadership
In December 2025, FluidForming Americas shared a milestone: Being featured on FormingWorld’s blog. “Simulation Optimizes Part for U.S. Air Force” authored by our CTO Jurgen Pannock, reinforcing our industry impact and thought leadership.
Key Takeaway: Our ecosystem is growing — with recognition from industry peers and a strengthening presence at key events and publications.
Looking forward: In 2026, we’ll continue expanding our influence with new partnerships, advanced case studies, and deeper insights into forming innovation.
What’s Ahead in 2026: Key Priorities & Opportunities
Looking forward, several macro trends will define how precision metal forming evolves:
Digital Transformation in Manufacturing
From specialized design tools to real-time process monitoring, digital technologies will reshape metal forming workflows.
Supply Chain Resilience & Domestic Manufacturing
Geopolitical pressures and risk-averse sourcing will keep American-based precision forming at the forefront.
Customization & Complexity
Customers increasingly demand highly engineered, bespoke parts — from aerospace brackets to HVAC heat exchangers — which fluid-assisted forming is uniquely positioned to deliver.
Join Us on the Journey
2025 was a year of insight, education, and industry advancement — and 2026 promises even more opportunities to transform your product development, improve manufacturing performance, and unlock entirely new design possibilities with advanced sheet metal forming.
Interested in working with FluidForming Americas in 2026? Let’s talk about your next project. Send us a line or give us a call at 800-497-3545.