By using this website, you agree to the storing of cookies on your device to enhance site navigation, analyze site usage, and assist in our marketing efforts. View our Privacy Policy for more information.
FluidForming Americas is taking the show on the road. Come visit us at:

IMTS: September 12-17  •  McCormick Place, Chicago, IL  •  North Building, Level 3 Booth: 236333
FABTECH: November 8-10  •  Georgia World Congress Center, Atlanta, GA  •  Hall B, Booth: B5852

How FluidForming is Different

FluidForming is hydroforming reinvented.

nested tooling

FluidForming is a modern, bladder-free reinvention of traditional hydroforming. FluidForming achieves a greater degree of detail, strength, and repeatability than any existing legacy hydroforming or metal forming method by utilizing water pressures up to 4,000 bar (60,000 psi).

Traditional, bladder-based sheet metal hydroforming is a popular metal forming process based on a mid-20th century patent for a process originally called hydramolding. Although minor improvements to hydroforming were introduced over the years, the FluidForming process and FormBalancer technology mark the most significant advancement in the metal forming and manufacturing in more than half a century.

FluidForming Americas manufactures components for aerospace manufacturers, major appliance manufacturers, medical equipment innovators, musicians, innovators, inventors, and more. FluidForming FormBalancers are also available for sale.

What is metal forming & how FluidForming is different?

Metal forming is the general term for a variety of different manufacturing processes that deform metal into a desired shape or geometry.

In order for metal to be formed (or deformed) into a particular shape, an external force must be applied to the material that exceeds the original strength of the metal sheet or tube that is being formed. Sheet metal forming and tube forming are both critically important to the manufacturing industry.

FluidForming vs. Conventional Hydroforming

Hydroforming is a cost-effective way of shaping conventional ductile metals and alloys such as aluminum, brass, steel, and stainless steel into lightweight, structurally stiff, and strong pieces. The automotive, aerospace, medical, and appliance industries frequently turn to hydroforming to create strong, complex shapes.

How FluidForming is different from conventional hydroforming?

FluidForming’s bladder-free technology eliminates costly bladders, messy ruptures, and the need for expensive hydraulic fluids. Because there’s no bladder to interfere with part formation, FluidForming can accommodate organic shapes, complex geometries, and works well with pre-painted and pre-patterned surfaces.

How FluidForming is different from die stamping & pressing?

Since water is the force to form, tooling marks are nonexistent. High forming pressures ensure unbeatable accuracy and repeatability.

FluidForming vs. Die Stamping & Pressing

Die stamping, also referred to as “pressing,” is one of the oldest forms of metal stamping. During this process, a flat piece of sheet metal is placed into a press where a tool and die surface pushes the metal into a desired shape.

In some instances, the metal must go through several different stages of pressing which may damage the surface of the material and weaken the metal. Operating costs, equipment costs, tooling and die costs, and post production fixturing costs can be prohibitive.

FluidForming vs. Forging

Forging is the oldest known metal working process and is often classified according to the temperature (cold, warm, or hot working) at which the metal is formed. Forging produces strong pieces, however, capital expenditures, poor repeatability and accuracy, and its impact on the environment are significant.

How FluidForming is different from forging?

FluidForming is a quiet, energy-efficient, and environmentally-friendly metal forming process. Operational and maintenance costs are very low.
Let’s talk about FluidForming.