FormBalancer: FluidForming’s Precision Metal Forming Machine
FormBalancers: 4-in-1 metal forming machines
The FormBalancer is the most accurate metal forming machine on the market. FluidForming Americas’ precision fluid cell metal forming machines — FormBalancers — are incredibly versatile universal sheet metal and tube forming metal presses. Our plant-ready presses are designed for low- to medium-volume precision metal forming and rapid prototyping.
FormBalancer sheet metal forming and tube forming machines can produce rectangular and circular parts and can accommodate complex shapes with a 99.996% first-pass yield rate. Depending on tooling, FormBalancer metal forming machines can produce up to 10 parts per minute. An easy adaptation transforms the FormBalancer from deep draw sheet metal forming to high-pressure tube forming.
Need help finding the right metal forming machine for your business? Give us a call.
High-pressure metal forming machines
FormBalancers are patented, force-contained metal forming machines that employ extremely high forming pressures of up to 4,000 bar / 60,000 psi.
That’s up to 4x the forming pressure used by traditional, bladder-based hydroforming machines or existing deep draw presses. Uniform absorption of closing forces ensures highly precise and repeatable part formation.
FormBalancers are compact, computer-controlled, semi-automated, and network-connected. Modular design and multiple machine sizes allow for flexible floor placement. Because of the machine’s lightweight and efficient design, special foundation requirements and reinforcements are unnecessary.
You can own the most versatile metal forming machine on the market.
Benefits of a FormBalancer Metal Forming Machine
- Deep draw sheet metal forming & tube forming capabilities.
- Requires just one tool.
- Compatible with 3D-printed tooling.
- 50-90% reduction in tooling costs.
- 99.996% accuracy & repeatability.
- Low operating costs.
- Nominal maintenance costs.
- Minimal post-fixturing costs.
- Bladder-free.
- Water is the forming force.
- Fast ideation-to-production turnaround times.
- Ideal for low-to-moderate production runs.
- Perfect for production-ready rapid prototyping.
- Adjustable process forces and forming speeds.
- Compatible with nested tooling.
- Affordable complex part production.
- Low energy consumption.
- Quiet operation.
- Environmentally friendly.
- Easy operation.
Applications for FluidForming’s FormBalancer Precision Hydroforming Presses
Aerospace
For complex parts with tight tolerances, the aerospace industry relies on FluidForming FormBalancers.
Appliance
From rapid prototyping to flawless finishes, high-end appliance manufacturers trust the FormBalancer.
Manufacturing
Metal forming solutions for automotive manufacturing, medical equipment, industrial applications & more.
FluidForming FormBalancer Specifications
| FormBalancer | FB25 | FB35 | FB42 | FB80 |
|---|---|---|---|---|
| Tool Drive Force | 25,000 kN 2,500 ton | 35,000 kN 3,500 ton | 42,000 kN 4,200 ton | 80,000 kN 8,000 ton |
| Table Size | 800 mm x 800 mm 32” x 32” | 1,000 mm x 1,200 mm 39” x 47” | 1,200 mm x 1,200 mm 47” x 47” | 1,300 mm x 2,000 mm 51” x 79” |
| Forming Depth | ~300 mm ~12” | ~450 mm ~18” | ~550 mm ~22” | ~650 mm ~26” |
| Forming Pressure | Max 4,000 bar Max 60,000 psi | Max 4,000 bar Max 60,000 psi | Max 4,000 bar Max 60,000 psi | Max 3,000 bar Max 45,000 psi |
FluidForming FormBalancer Installation Requirements
| FormBalancer | FB25 | FB35 | FB42 | FB80 |
|---|---|---|---|---|
| Width | 2.7 m / 8.9’ | 3.4 m / 11.2’ | 3.7 m / 12.1’ | 5 m / 16.4’ |
| Height | 4 m / 13.1’ | 4.2 m / 13.8’ | 4.5 m / 14.8‘ | 6 m / 20‘ |
| Depth | 4 m / 13.1’ | 6.1 m / 20’ | 6.1 m / 20’ | 8.5 m / 28’ |
| Installation Area | 50 m2 / 540 ft2 | 55 m2 / 595 ft2 | 60 m2 / 650 ft2 | 80 m2 / 860 ft2 |
| Electrical Power (Installed) | 480V / 60Hz 90kW | 480V / 60Hz 130kW | 480V / 60Hz 130kW | 480V / 60Hz 200kW |
